SAP BLOG S/4HANA Embedded Extended Warehouse Management (EWM) Production Integration

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22 Ara 2017
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Introduction


This blog continuation to previous one – S/4HANA Embedded Extended Warehouse Management (EWM) Advanced Production Integration Configuration

Advanced production integration allows you to integrate the supply of products to production and the receipt of products from production into your warehouse in S/4HANA Embedded Extended Warehouse Management (EWM). It is integrated with the manufacturing order processing in SAP S/4HANA and allows you to stage and consume the materials and receive the semi-finished products or finished products in S/4HANA Embedded EWM.

The warehouse execution for the SAP S/4HANA Production Orders is based on the Production Material Request (PMR) document.

Process Flow


The overall process flow as describes in the below image.

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Master Data


The following master data elements to be created.

  • Business Partner
  • Production Supply Area
  • Control Cycle
  • Replicate Production Supply Area to EWM
  • Assign Bin to PSA/Product/Entitled in Warehouse Number
  • Material Master
  • Bill of Material
  • Work Center
  • Routing
  • Production Version
Maintain Business Partner


Business partners are parties in which your company has a business interest. You can create and manage your business partners centrally for different business transactions and indicate the different roles they play, such as sold-to party and ship-to party.


Easy Access Menu

(SAP EWM)
SCM Extended Warehouse Management → Extended Warehouse Management → Master Data → Maintain Business Partner
Transaction CodeBP

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Production Supply Area


An area in production or in the warehouse where products are staged or withdrawn.

To stage products for a manufacturing order, a warehouse must know where it has to take the products. For manufacturing orders in the SAP S/4HANA system, the PSA contains this information.

A PSA usually contains one or more storage bins where you can stage the products of a manufacturing order. For this reason, the EWM system needs information about the PSAs to find out the correct storage bin for staging the products, depending on the following:


  • Product number


  • Party entitled to dispose

GUI transaction code – PK05

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Control Cycle


With the EWM control cycle, you specify the EWM-managed storage location from which the material required for production is to be withdrawn and the production supply area in which this material is to be staged. In addition, you specify the staging type (such as Release Order Part or Crate Part).

The following control cycle categories are possible in conjunction with SAP -EWM:


  • Control cycle for EWM

    This Control Cycle Category indicates that the source and destination that you specify in the control cycle are EWM-managed. You can use this control cycle category for production and process orders only.

GUI transaction code – LPK3

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Replicate Production Supply Area to EWM


You can replicate PSAs from the SAP S/4HANA EWM system source and destination in one system.


Easy Access Menu

(SAP EWM)
SCM Extended Warehouse Management → Extended Warehouse Management → Interfaces → ERP Integration → Replicate Production Supply Area (PSA)
Transaction Code/SCWM/PSA_REPLICATE

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Assign Bin to PSA/Product/Entitled in Warehouse Number


ou do not assign a storage bin to a production supply area (PSA) directly, instead you define the storage bin in which you want to stage a particular product or product group within a PSA. By making this assignment, you define the following:

  • Determination of the storage bin for staging to the PSA
  • Determination of the storage bin for the consumption of products from the PSA
  • Determination of the storage bin for the physical inventory in the PSA

Easy Access Menu

(SAP EWM)
SCM Extended Warehouse Management → Extended Warehouse Management → Master Data → Production Supply Area (PSA) → Assign Bin to PSA/Product/Entitled in Warehouse Number
Transaction Code/SCWM/PSASTAGE

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Material Master


The material master contains information on all the materials that a company procures or produces, stores, and sells. It is the company’s central source for retrieving material-specific data. This information is stored in individual material master records.

GUI transaction code – MM03

PlantValueUoMDescription
1710EWM-501 PAL = 6 EAFIN50,Fast Moving
1710EWM-5011 PAL = 6 EARAW501,Fast Moving
1710EWM-5021 PAL = 8 CAR = 48 EARAW502,Fast Moving
Bill of Material


A formally structured list of the components that make up a product or assembly. The list contains the object number of each component, together with the quantity and unit of measure.

BOMs are used in their different forms in various situations where a finished product is assembled from several component parts or materials. Depending on the industry sector, they can also be called recipes or lists of ingredients and so on.

GUI transaction code – CS03

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Work Centers


Operations are carried out at a work center. In the SAP system work centers are business objects that can represent the following real work centers, for example:

  • Machines, machine groups
  • Production lines
  • Assembly work centers

GUI transaction code – CR03

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Routing


Routings enable you to plan the production of materials (products). Therefore, routings are used as a template for production orders and run schedules as well as a basis for product costing.

9-27.png


Production Version


The production version defines the various techniques that can be used to produce a material.

A material may have several bills of material (BOMs) that determine the components used in its production. The production process can also be described in various routings. Data on the different methods or techniques used to produce a material is recorded in production versions which are assigned to the material.

A material can have one or more production versions. Data relating to individual production versions is located at plant level. You are free to define production version numbers as you see fit; however, each number must be uniquely identifiable.

GUI transaction code – C223

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Process Steps


The following are the production execution steps for material staging.

  • Creation of production order
  • Release production order
  • Review production material request (PMR)
  • Material staging
  • Process warehouse task and warehouse order
  • Production consumption
  • Production order goods movement review
  • Production confirmation
  • Production goods receipt
  • Production order review
Creation of production order


Fiori App – Create Production Order

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Release production order


Fiori App – Manage Production Orders

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Review production material request (PMR)


Fiori App – Production Materials Request

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Material staging


SAP Fiori App – Warehouse Monitor

Check physical stock in inventory before executing staging. In this scenario stock available in production supply area for two materials and remaining one material staging to be executed.

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Fiori App – Stage for Production

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Warehouse task process


Fiori App – Confirm warehouse tasks

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Warehouse task confirmed stock moved from warehouse bin to production supply area.

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Production consumption


Fiori App – Post Consumption

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Production order goods movement


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Production order confirmation


Fiori App – Confirm production operation

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Production goods receipt


Fiori App – Post Goods Receipt for Production Order

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Production order review


Fiori App – Manage Production Orders

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Fiori App- Production Material Request

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Conclusion


Production and warehouse consultants able to execute manufacturing production order material staging trough production material request (PMR) in S/4HANA Embedded EWM functionality.

Next Blog – WIP


I would very much appreciate your comments and suggestions.

Best Regards,

Lingaiah Vanam Linkedin Twitter

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